productext

We are Manufacturer, Supplier, Exporter of Electro Magnetic Lifters and our setup is situated in Pune, Maharashtra, India.

Application

  • Electromagnetic Lifter is device, require for an easily handling of a material so that laborious and time consuming work can be avoid in addition to that those material not having any provision for engaging the crane hook or any similar arrangement Magnetic lifter is solution for it. Hence it increases efficiency and productivity,
  • Electromagnetic Lifter is a device used for material handling. This device requires continuous D.C. power supply for energized (ON). Battery backup facility available for fails safe only (with extra cost). We provide three times factor of safety in it, which means, if lifter is recommended for 100 kg. weight lifting capacity it has been tested for 300 kg lifting capacity. Consider 40% lifting force while lifting round job due to its line contact. For 100% lifting force while lifting flat surface job.

Characteristics

  1. This device requires a continues D.C. power supply for energized (ON) battery backup facility available for fails safe only(with extra cost).
  2. We provide three times factor of safety in it, which means, if lifter is recommended for 100 Kg weight lifting capacity it has been tested for 300 kg lifting capacity.
  3. The 1:3 safety factor of recommended load.Test load ensures optimal working conditions even with substantial operating air gaps.
  4. While using multiple lifters at a time, M.S. fabricated tackle is required to hang all lifters for balancing of a plate & avoid sagging. The tackle design according to plate sizes.

Operating Instructions

  1. Electromagnetic Lifter use for any ferrous material.
  2. The magnetic Field controlled by operating pendent like Magnet ON & Magnet OFF.

Scope of supply

  1. Electromagnetic Lifter
  2. Control Panel (Rectifier unit)
  3. Operating Pendent.

Accessories

  1. MS Fabricated Tackle
  2. Sling, Chains, ‘D’ shackle, links
  3. Flexible Cable,
  4. Cable Carriers,
  5. Cable Drum
  6. Wire Rope for Cable carriers
  7. Clamps for wire Rope
  8. Electrical spares which is consist in Control panel.

Precautions

  1. Lifter must be used only for those application which it has been made.
  2. Do not lift a weight beyond recommended lifting capacity.
  3. Assure contact area and balance while lifting.
  4. Do not try to lift very HOT jobs.
  5. Magnetic faces should kept clean and dent free.
  6. When lifter is not in use for a long period apply a grease OR oil on magnetic faces it avoid to rusting of it.
  7. It is recommended to test load at least in a year so that it confirm the lifting capacity and life of spares.
  8. It is also recommended to test / inspect control panel, fabricated tackle, chains, sling and other spares at least in a year so that it confirm the lifting capacity and life of spares.

Safety Factors

We provide three times factor of safety in it, which means, if lifter is recommended for 100 kg weight lifting capacity, it has been tested for 300 kg lifting capacity, because practically magnetic face is not cover 100% with lifting object due to its unevenness, scaling, some coating on the job punching some char actor or number etc. these all factors are creating GAP between magnetic face and lifting object, hence factor of safety should be considered.

Performance of Lifter

Consider 40% lifting force while lifting round job due to it line contact. For 100% utilization of recommended capacity, required close contact between magnetic face and lifting object.

Safety Related NORMS

  • Lifters are checked on an Universal Testing Machine (UTM) for load testing. After testing, it certify by the Laboratory and provide the certificate.
  • Considering three times factor of safety, that means if the lifter is being recommended to lift 100kg, this lifters should be lift 300 kg. at least.
  • NOTE : It is recommended to test load at least in a year so that it confirm the lifting capacity and life of spares.

Operation Sequence (Follow-up the steps)

  1. Installed a Control Panel on crane or nearby location.
  2. Provide external A.C. Supply to the control pane.
  3. Connect Control panel with an Electromagnetic Lifter & Operating Pendent.
  4. Hang the lifter with M.S. Fabricated tackle.
  5. Hang this total assembly with a crane hook.
  6. Align the lifter on lifting object and confirm whether the lifters are aligned properly or not (it should be properly align)
  7. Push Magnet ON button on operating pendent for energizing of lifter.
  8. Lift it for 6” height (approximate) and confirm whether it is properly lifted or not.
  9. Carry it to a desired place with minimum height from ground level (1 feet height approximate).
  10. After reaching to desire place, keep it properly and magnet OFF button for de-energizing of a lifter.

Available Sizes

Code No. Nominal Size (Lx WxH) Lifting Capacity Self Wt. (Approx.)
011-02-01 250 x 120 x 100 mm 250 kg 17 kg.
011-02-02 350 x 120 x 120 mm 500 kg 25 kg.
011-02-03 400 x 150 x 80 mm 1000 kg 35 kg.
Heavy Plate Handling
Heavy Plate Handling
Heavy Plate Handling
Heavy Plate Handling
Heavy Plate Handling
Heavy Plate Handling